Family owned since 1972 · Hauppauge, NY
(800) 645-5720

Contract Manufacturing

Manufacturing built around your process

Most brands come to us with one goal — make our extract for us, exactly the way we need it. For more than 50 years, Bio-Botanica has done exactly that: a family-owned botanical extraction and finished-product manufacturer that can run your process, house your equipment, and take a formula from raw material to finished, labeled product.

Unlabelled amber glass bottles moving along a stainless filling line

At a Glance

✓ 50+ years of botanical extraction

✓ Family-owned, cGMP, FDA-inspected — Hauppauge, NY

✓ Raw material through finished product, under one roof

✓ NDA-protected from the first conversation

Since 1972

20,000+ kg/week extraction

Spray & vacuum tray drying

On-site QC & micro lab

Kosher · Halal · Organic

How We Help

Two ways to work with us

Whether you need an extract made or a finished product delivered, we can take it on — and often both.

Custom extraction

Bring us a botanical and a target, and we manufacture the extract to your specification. We quote on input volume, and we can run your proprietary process — even house and operate equipment you own — or apply our own extraction methods.

Turnkey finished products

Go beyond the extract. We manufacture liquids, sprays, capsules, powders, and confections, then bottle and label them — including private label — so you receive finished, ready-to-sell goods.

In-House Manufacturing

Botanical extract manufacturing capabilities

From botanical extraction to custom liquid and powdered ingredients, Bio-Botanica brings manufacturing, formulation support, and quality testing together at our Hauppauge, New York campus. We help brands develop botanical ingredients for dietary supplements, functional foods and beverages, personal care, and cosmetics.

Botanical extraction

Our proprietary Bio-Chelated® process combines cold percolation with low-heat distillation to help preserve the botanical’s naturally occurring constituents.
  • Extraction capacity of more than 20,000 kg per week
  • Water, alcohol, and aqueous extraction options
  • Botanical ingredients tailored to customer specifications
How Bio-Chelated® extraction works →

Liquid compounding

We manufacture liquid botanical ingredients and custom blends for a range of formulation needs.
  • Batch sizes from 50 to 3,300 gallons
  • Equipment capable of handling high-viscosity and high-solids formulations
  • Alcohol-free, glycerin-based extract options
  • Single-botanical ingredients and custom botanical blends

Spray drying

Our spray drying capabilities transform liquid botanical extracts into powdered ingredients for applications such as beverage mixes and fast-dissolve formulations.
  • Production capacity of up to 100 kg per hour
  • Custom spray drying to customer specifications
  • Maltodextrin carrier options
  • In-stock spray-dried ingredients available

Vacuum tray drying

Vacuum tray drying produces powdered botanical extracts suited to capsule and tablet formulations.
  • Production output ranging from 150 to 1,500 kg per day
  • Dicalcium phosphate carrier options
  • Powders with flow and compression properties suited to solid dosage applications

Custom extracts & botanical blends

Work with our team to develop an ingredient around your formulation requirements. Custom projects may include:
  • Liquid or powdered botanical extracts
  • Multi-botanical blends
  • Extracts developed to match existing ingredient specifications
  • Hard-to-source botanicals
  • Blends that help simplify ingredient purchasing and inventory
Projects are evaluated based on technical feasibility, production requirements, and anticipated volume.
Talk to a formulator →

On-site quality control & microbiology

Our on-site quality control center and microbiology laboratory support botanical identity verification and ingredient testing. Testing capabilities include:
  • Botanical identity authentication
  • Total plate count, yeast, and mold testing
  • Heavy metals analysis
  • Pesticide screening
  • USP compliance testing
Analytical instrumentation includes HPLC, UPLC-MS/MS, GC/MS, LC/MS, and ICP/MS, supported by independent third-party laboratory testing.
Quality & certifications →

Your Process

Bring us your process

We can run your proprietary method in our facility, backed by in-house analytics and production-scale equipment.

Your equipment, our floor

Have a proprietary or patented extraction process? We can house and operate the equipment inside our facility, including specialized safety infrastructure such as explosion-proof rooms for ethanol-based extraction.

Analytical development

Our in-house analytical lab develops and runs your test methods on-site, so process decisions happen the same day instead of waiting on outside labs — with third-party verification for final release. Share an existing method and we'll adopt it for consistency.

Production-scale equipment

1,000-gallon steam-jacketed reactors with automated thermal control and data recording, industrial liquid-solid separation, multi-stage filtration, and process cooling — sized for commercial runs.

De-Risked Scale-Up

From lab to commercial scale

We prove a process before we scale it, so the surprises show up in the lab — not in production.

1 · Lab replication

We replicate your process at small scale in our lab, dialing in parameters and analytics before any volume is committed.

2 · Pilot testing

We move to pilot runs at the kilogram scale to confirm yields, quality, and handling — and to resolve issues while they're still small.

3 · Commercial production

With the process proven, we scale to full commercial runs on production equipment, backed by ongoing testing and documentation.

Why It's Worth It

Why brands bring manufacturing to us

Beyond the make itself, the right partner changes your economics and your control.

Own your IP

Bring your process in-house without building a plant. You keep your formulas, methods, and equipment — we run them under NDA.

Control your costs

Consolidating extraction and finishing with one partner removes margin stacking and the overhead of juggling multiple vendors.

Secure your supply

A dedicated manufacturing partner gives you a reliable, scalable source for your hero ingredient instead of depending on the open market.

Move faster

In-house analytics and same-day process decisions keep development moving, and one partner from raw material to finished goods shortens the chain.

The Process

How a project starts

A clear path from first conversation to a defined development timeline.

1 · NDA

We start with a mutual NDA so we can review your process and requirements in detail.

2 · Project intake

You complete a short intake form that gives our executive and R&D teams the data they need to evaluate the project.

3 · Technical review

We schedule a technical review call to align on process, equipment, volumes, and specifications.

4 · Feasibility & lead time

You get an initial go / no-go, typically within about a week, followed by a defined development lead time.

FAQ

Contract manufacturing questions

How much botanical extraction capacity does Bio-Botanica have?

More than 20,000 kg per week. Our proprietary Bio-Chelated® process combines cold percolation with low-heat distillation, with water, alcohol, and aqueous extraction options.

What batch sizes do you compound liquid botanical ingredients in?

50 to 3,300 gallons, including high-viscosity and high-solids formulations and alcohol-free, glycerin-based options.

Can you make powdered botanical extracts?

Yes. Spray drying (up to 100 kg per hour, maltodextrin carrier) suits beverage mixes and fast-dissolve formulations. Vacuum tray drying (150 to 1,500 kg per day, dicalcium phosphate carrier) produces powders for capsules and tablets.

Can you match an existing ingredient specification?

Yes. We develop custom liquid or powdered extracts, multi-botanical blends, extracts matched to existing specifications, and hard-to-source botanicals. Projects are evaluated on technical feasibility, production requirements, and anticipated volume.

What testing is done on site?

Botanical identity authentication, total plate count, yeast and mold, heavy metals, pesticide screening, and USP compliance testing, using HPLC, UPLC-MS/MS, GC/MS, LC/MS, and ICP/MS, supported by independent third-party laboratories.

Can you run our own extraction process?

Yes. We can house and operate your equipment in our facility, including explosion-proof rooms for ethanol-based extraction. Work begins under an NDA, and you keep ownership of your process and equipment.

How quickly will we know if our project is feasible?

After an NDA, a short intake form, and a technical review call, you get an initial go / no-go, typically within about a week.

Let's Talk

Have a process you want us to run?

Tell us what you're making and how you make it. We'll set up an NDA, walk through your process, and come back with a clear read on feasibility and timing.